HCT-612LV Automatic 12 Heads LED Pick and Place Machine
The HCT-612LV delivers exceptional performance in high-speed and high-precision placement, featuring advanced flying vision and MARK alignment system. Equipped with 12 spindles, imported ball screw and AC servo driving structure, the machine achieves reliable, accurate and versatile component mounting for LED and SMT mass production.
Belongs to category:
Automatic LED Pick and Place MachineProduct Description
P&P Machine Standard Spare Parts List:
No. Specifications Qty
1. Nozzles *36
2. Hexagon Wrench Tool *1
3. Material Rack *1
Product Features
- Dual Vision Precision Alignment: Adopting 6 flying vision cameras and 1 MARK camera, the machine realizes vision alignment and MARK correction, ensuring ultra-precise positioning and stable repeated placement accuracy.
- High-speed Mounting Capacity: Designed with high-efficiency servo control system, it reaches a maximum placement speed of 65000CPH, greatly improving production throughput for mass SMT processing.
- Wide Component Versatility: It supports standard components from 0603 to 7474 and high-power LEDs, with optional recognition for LED lenses up to 11.5mm diameter, covering diverse production demands.
- Automatic Nozzle Switching: Equipped with 2 groups of automatic nozzle replacement stations, the machine realizes fast nozzle switching, reducing downtime and improving working continuity.
- Flexible PCB Adaptability: Features moving rail and cylinder clamping structure with adjustable track width, supporting bidirectional online transmission for various PCB sizes and thicknesses.
- Intelligent Programming System: Supports vision teach-in and coordinate file import, combining mechanical and visual dual positioning to simplify operation and shorten setup time.
- Independent R&D Control System: Powered by Windows 7 system with self-developed software, electrical control and motion control module, ensuring stable operation and strong compatibility.
Specification
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Model |
HCT-612LV |
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Alignment |
Flying Vision Alignment System |
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（Bottom Fixed Cameras） |
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Number of Spindles |
12 Spindles x 1 Gantry |
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RatedPlacement Speed |
Vision Alignment |
65,000 CPH (Optimum) |
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Placement Accuracy |
±0.05mm |
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(Based on the standard chips) |
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Mechanical Precision |
±0.01mm |
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Component Range |
Fly Camera |
0603(inch)~5050~7474(mm)， |
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high-power LEDs |
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0805(inch)～LED lenses max.11.5MM diameter (Optional) |
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Max Height |
H≤18mm(Standard) |
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Board Dimension(mm) |
Minimum |
50(L) x 50(W) |
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Maximum |
600(L) x500(W) |
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PCB Thickness |
0.5 - 5.0 |
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Board Handling Method |
Moving Rail |
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Tape Feeder |
Feeder Type |
Electric Feeder |
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Feeder Capacity |
30 (12mm Standard) |
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Optional |
8mm, 12mm, 16mm, 24mm, 32mm |
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Utility |
Power |
AC 220V/240V 50Hz, Single phase |
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Max2.5KW |
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Air Supply |
0.4-0.6mpa(4-6kgf/cm)100L/min |
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Vacuum Generator for Nozzles |
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Mass |
Approx.1,600kg |
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External Dimension(mm) |
1,230(L) x1,530(D) x 1,430(H) |
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Product Advantages
1. Ultra-high Precision Stability: With ultra-low mechanical precision of ±0.01mm and dual visual correction, the machine delivers outstanding placement consistency, effectively reducing defective rates and improving product quality.
2. Powerful Production Efficiency: The 65000CPH high-speed mounting capability and 12-spindle multi-function heads greatly enhance production efficiency, perfectly suitable for large-volume LED and SMT manufacturing.
3. Strong Component Compatibility: It supports full-range SMT components, high-power LEDs and optional LED lens mounting. Flexible height and size adaptation meet diversified and customized production requirements.
4. Stable Independent R&D System: Adopts fully self-developed software and motion control system, with mature and stable program operation, low failure rate and convenient daily maintenance.
5. Flexible & User-friendly Operation: Equipped with automatic nozzle switching and dual programming modes, it simplifies machine setup. Bidirectional online transmission enables easy integration into various production lines.
6. Premium Servo Hardware Configuration: Imported ball screw and AC servo driving system ensure sensitive response, smooth operation and long-term precision retention for long-hour industrial production.